Lubricant and grease production units are integral components of oil refineries, responsible for processing heavy distillates and by-products from vacuum distillation into base oils and industrial greases used across a wide range of applications. These units are critical in producing high-quality lubricants required in the manufacturing of engine oils, industrial lubricants, heavy machinery maintenance products, and precision mechanical systems.
Oil and grease production units are crucial industrial components in oil refineries. These units process heavy distillates and vacuum distillation byproducts, converting them into base oils used in the manufacture of engine oils and industrial lubricants, as well as greases used in a wide range of mechanical and industrial applications. These units rely on advanced technological processes, including solvent extraction, dewaxing, and hydrogenation, in addition to blending and packaging facilities. Due to the nature of their final products, which must meet stringent standards in terms of viscosity, stability, and performance, these units require a high level of precision in operation and maintenance. Furthermore, the added economic value they generate makes them a prime target for rehabilitation, development, and expansion projects. This is where our company comes in. We possess the technical and engineering capabilities to provide integrated solutions encompassing rehabilitation, maintenance, equipment installation, development, expansion, consulting, and training, ensuring the sustainable operation of these units and achieving the highest levels of efficiency and production quality. We rehabilitate oil production units by upgrading extraction towers and dewaxing units, replacing damaged packing bundles and trays, and addressing internal corrosion. We also modernize cooling and heating systems to ensure stable operating conditions, and upgrade control systems to advanced DCS and SCADA systems that offer greater flexibility in monitoring and control. We handle the complete installation of new or upgraded units, including the installation of extraction towers, dewaxing units, and heat exchangers. We also carry out civil works related to concrete foundations and steel structures, as well as laying piping networks for oils, solvents, and cooling and heating systems. Our services also include the installation of electrical and control systems and their connection to central control rooms. We support refineries in upgrading their oil and grease production units to increase production capacity and improve product quality. This includes applying modern technologies to produce high-quality base oils, improve viscosity and thermal stability, and produce greases with specialized additives to meet advanced industrial requirements. We also provide solutions to increase energy efficiency and recover lost heat, in addition to digital transformation projects by connecting the unit to ERP and SCADA systems to ensure accurate monitoring of production and inventory. Services: Rehabilitation and Modernization Services: Maintenance Services: Our services include comprehensive mechanical maintenance of heat exchangers, compressors, pumps, and mixing equipment, as well as maintenance of furnaces and oil distillation systems. We also perform electrical maintenance on motors, generators, and distribution panels, in addition to calibrating temperature, pressure, and viscosity measuring instruments. We also implement turnaround programs that include cleaning, non-destructive testing (NDT), and replacement of damaged parts. Supply and Procurement Services: We supply all necessary equipment and spare parts, such as heat exchangers, dewaxing systems, mixing and filling units, and modern measuring and control devices. We also supply corrosion-resistant gaskets and pipes, and consumable spare parts. We provide chemicals and solvents for extraction processes, as well as complete filling and packaging lines for finished oils and greases. Consulting and Training Services: We provide economic and technical feasibility studies for projects to upgrade or expand oil and grease plants, in addition to preparing basic and detailed engineering designs (FEED & Detailed Engineering). We also offer specialized training programs for engineers and technicians covering plant operation and maintenance, and quality management of finished products, thereby enhancing local capabilities and ensuring operational sustainability.