Industrial Gas Systems (Hydrogen & Nitrogen Plants)

The hydrogen production unit is designed to generate high-purity hydrogen gas used in key applications such as hydrocracking, fuel desulfurization, ammonia synthesis, and various chemical treatments. Hydrogen is typically produced via Steam Methane Reforming (SMR), though alternative methods like gasification and electrolysis are also employed depending on feedstock and energy strategy. These units focus heavily on energy recovery efficiency, impurity removal, and precise temperature/pressure control to ensure consistent high-purity hydrogen output.

Industrial Gas Systems (Hydrogen & Nitrogen Plants)

Industrial gas systems, including hydrogen and nitrogen plants, are vital and essential components of oil refineries and petrochemical facilities. Hydrogen production relies on steam or oxygen reforming reactions of natural gas to produce pure hydrogen gas, which is used in hydrogenation processes and the treatment of petroleum derivatives. Nitrogen gas, on the other hand, is used in various safety applications, such as disinfection, oxygen removal from pipelines and systems, and fire prevention within enclosed equipment. Thanks to our company's extensive experience in the oil and gas sector, we possess the comprehensive technical and engineering capabilities to execute all projects related to these systems, whether rehabilitation, maintenance, installation, commissioning, development, or operation, while fully adhering to international, environmental, and industry standards. Our company possesses extensive experience in executing hydrogen and nitrogen production unit rehabilitation projects. We rehabilitate inoperative or outdated systems by inspecting and analyzing the operational status of all mechanical and electrical components, as well as measuring and control devices. We perform heavy maintenance and replace damaged parts in reactors and steam reformers. Additionally, we address corroded lines and conduct comprehensive cleaning of internal systems using specialized techniques to ensure restored operational efficiency. Rehabilitation work also includes recalibrating pressure and temperature systems, refurbishing heat exchangers, condensers, and pumps, and rehabilitating high-pressure systems, separation units, and monitoring systems. Our company has advanced capabilities in constructing and installing new industrial gas production units or upgrading existing ones. Our work encompasses foundation and civil works for units and heavy equipment, and the installation of reactors, steam reformers, heat exchangers, separation units, compressors, tanks, and associated pipelines. We also handle all mechanical and electrical connections, integrate control systems (DCS/PLC) with the refinery or plant's main operational networks, and perform thermal insulation and industrial coating for equipment and piping. All of this is accomplished by qualified technical teams with extensive field experience in gas and hydrogen projects within refineries and industrial facilities. In addition, our company also provides development and modernization solutions for existing industrial gas units. We study current operating systems and analyze performance to improve efficiency, reduce energy consumption, and increase operational reliability. Modernization work includes upgrading control systems and converting them to modern digital systems operating on a DCS (Digital Control System), installing smart meters for real-time process monitoring, replacing outdated equipment with more efficient and energy-efficient alternatives, and installing advanced industrial safety systems and emergency shutdown systems in accordance with international safety standards. We can also implement projects aimed at increasing the purity of the produced gas and improving the efficiency of separation and purification processes in the hydrogen production unit, or upgrading nitrogen production systems to increase production capacity and reduce electricity consumption. What distinguishes our company is the integration of its services and its ability to manage industrial gas projects comprehensively, from engineering studies and detailed design, through preparation, installation, commissioning, and maintenance, to final commissioning and handover. Our company relies on a highly experienced engineering and technical team specializing in gas, hydrogen, and nitrogen projects, and on operating systems that adhere to the highest international standards of quality, safety, and environmental responsibility. Thanks to these capabilities, our company is able to be a reliable partner in the implementation and development of industrial gas systems within refineries, oil and petrochemical facilities, providing integrated solutions that meet operational needs and ensure continuous production with high efficiency and reliability. Services In the area of ​​maintenance, our company offers comprehensive and ongoing services to ensure the continuous operation of industrial gas units at the highest possible efficiency. These services include performing routine maintenance on all mechanical components such as compressors, pumps, heat exchangers, and refrigeration units, as well as regularly maintaining and calibrating control systems and precision instruments to guarantee accurate performance. We also perform immediate emergency response, leak repairs, and on-site welding in accordance with industrial safety standards, in addition to carrying out preventative maintenance to minimize the likelihood of sudden shutdowns or operational failures. In the area of ​​supply and procurement, our company is able to provide all equipment and systems for industrial gas systems from certified and highly efficient international manufacturers. The equipment includes heat reactors, heat exchangers, compressors, pumps, purification units, control and measurement devices, drying and purification systems, as well as pipelines, valves, and all necessary connections and fittings. We ensure that all supplied materials and equipment conform to approved international standards such as API, ASME, and ISO, and conduct rigorous testing and inspections before delivery to guarantee high quality and operational readiness. During the commissioning and testing phase, our company undertakes all stages of trial operation and technical testing of the industrial gas units after the completion of construction or rehabilitation work. This includes cleaning internal systems of construction debris or corrosion, conducting pressure and leakage tests, calibrating instruments and compressors, and performing trial runs under the supervision of specialized engineers to fine-tune performance and ensure the results align with the required operational designs. We also train local personnel on the optimal operation of the unit and the execution of preventive and emergency maintenance to ensure continued high-efficiency operation after handover.

Gas Industries Services

The gas industry is a vital component of the energy sector, contributing directly to industrial sustainability and economic resilience. Qimat Al-Maarefa plays a key role in delivering advanced solutions across all stages of the gas value chain.

Our gas industry services include:

  1. Design and construction of natural gas treatment plants, removing CO₂, sulfur, and moisture.
  2. Installation of gas separation and recovery units, extracting ethane, propane, butane, and heavier gases.
  3. Supply and installation of compression and control equipment, including compressors, heat exchangers, and flow control systems.
  4. Development of high-pressure gas pipeline networks linking fields to refineries or distribution hubs.
  5. Construction of LNG liquefaction and storage facilities, including advanced safety systems.
  6. Smart monitoring and control systems (SCADA) for real-time process supervision.
  7. Technical maintenance and rehabilitation services to ensure reliability and safety of gas systems.
  8. Clean energy transition solutions, utilizing natural gas as a transitional fuel in heavy industry.

We adhere strictly to international environmental and safety standards, focusing on optimizing gas use and minimizing losses throughout the process.